Overhead Rail Conveyor Shot Blasting Machine

Overhead Rail Conveyor Shot Blasting Machine

Equipment Brief View

Model: Q48 Q58
Surface finish level: SA2.5 to SA3.0
Blast cleaning efficiency: 10-60 hook per hour
Power: Min 39kw
Delivery: 45 days

Application Of Overhead Rail Conveyor Shot Blasting Machine

Overhead rail conveyor shot blasting machine is suitable for,
casting parts
forging parts
gas cylinder
casting tube and elbows
big fabricated metal work pieces

Overhead Rail Conveyor Shot Blasting Machine 1

Parameter Of Overhead Rail Conveyor Shot Blasting Machine

ModelQ483Q485Q4810Q583Q5810
Work piece∮100x1400mm∮1200 x 1700mm∮700 x 2400mm∮1000x1500mm∮7500x2400mm
Max unit weight300kg500kg800kg1000kg1200kg
Efficiency10 hooks/hr10 hooks/hr10 hooks/hr30-60hooks/hr50hooks/hr
Rail speed2.44m/min2.44m/min2.44m/min2.44m/min2.44m/min
Rail distance1280mm1600mm1280mm1000mm1000mm
Shot Blasting2x250kg/min3x250kg/min6x360kg/min4x250kg/min6x250kg/min
Air volume6000m3/h10000m3/h25000m3/h18000m3/h25000m3/h
Total Power39 kw58.5 kw85 kw127.5 kw160 kw
Dimension8.5x5.4x5m12.3x5.4x9.4m4.5x5.4x518.6x6x6.5m17.7x9.6x10m

Composition Of Overhead Rail Conveyor Shot Blasting Machine

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Overhead Rail System

Spinner hanger hook: to hang work pieces or tooling.
Driving motor: to drive spinner hanger hooks to rotate and move along rails into or out of blasting chamber.
Overhead rails: T shaped is for one hook and Y shaped is for two hooks( working hook and loading hook).
Rotating and blasting time: 3-5 minutes according to different work pieces.

Blasting Chambers

Blasting wheels: mounted on left side wall of blasting chamber. Angle will be customized according to work pieces.
Hot area: right inside of blasting chamber is called hot area protected by Mn alloy liners.
Doors: manual or pneumatic type are available.

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abrasive-recycling-of-overhead-rail-shot-blasting-machine-370x208cpr

Abrasive Recycling System

Screw conveyor: mounted at basting chamber bottom to collect used steel shots and deliver to bucket elevator.
Bucket elevator: to lift up used sheet shots to separator.
Separator: to separate qualified steel shots and grits by screen filtering and ventilation filtering.

 

Dust Collection System

Fan: to suck dust from blasting chamber through pipes.

Gravity dust collector: to catch big particle size dust by gravity as first sate dust collection.

Dust collection: two kinds of dust collectors according to different filters in dust collector (bag type dust collector and cartridge type dust collector). Filters catch small sized dusts. Mechanic shake device for bag type dust collector and  pulse reverse device for cartridge type dust collector will clean piled dust automatically.

Efficiency: 99.9% dust will be collected. Clear and healthy working environment in workshop.

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Electric Control System

Model: Automatic ( manual type is available).

Control unit: PLC.

Emergency stop: on main control panel and rollers conveyors.

Power indicator: available on control panel.

Why Choose Overhead Rail Conveyor Shot Blasting Machine From Mesblate?

Overhead rail conveyor shot blasting machine is continuous blast cleaning line for casting parts, forging parts and small fabricated metal work pieces. Bigger work pieces can be put on hanger hook uniquely. Smaller work pieces will be put on special tooling and then put on hanger hooks. After loading work pieces, hanger hooks will be driven into blasting chamber along loop rail conveyor. Work pieces are rotating in blasting chamber to get steel shot impact from blasting wheels mounted on both sides chamber wall. After 2-6 min blast cleaning, work pieces will move out along loop rail conveyor for unloading or moving to coating line .

Overhead rail conveyor shot blast machine is suitable for automatic production line in mass production.

Installation

Turnkey installation for the overhead rail conveyor shot blasting machine is available. And DIY installation by customer is also available according to overhead rail conveyor shot blast machine videos and drawings.

Training

Training for overhead rail conveyor shot blasting machine operator starts from the beginning of the installation. Operation, maintaining, and safety will be trained. Hard copy of training videos and files will be transferred to customer after training and testing finished.

After sales

Guarantee time of overhead rail conveyor shot blasting machine will be one to five years. Technical support will be during the whole blasting machine life. Consumable parts will be supplied periodically.

Safety and health

General emergency stop button is on the control panel. And sub emergency stop buttons are on the rollers, conveyors and rails. Detectors on the blasting wheel covers, blasting chamber windows, elevators, separators will protect safety of the operators. Dust collection unit of shot blast machine also bring dust free working environment. And steel shots and steel grits will keep free silicon.

FAQ Of Overhead Rail Conveyor Shot Blasting Machine

What is basting speed of overhead rail conveyor shot blasting machine ?
3-5 min per one batch.
What is max loading weight of overhead rail conveyor shot blasting machine ?
0.5 tons to 8 tons.
What kind of abrasives are used for overhead rail conveyor shot blasting machine ?
Steel shots, steel grits or steel cut wire.
Is it necessary to dig pit for installation of overhead rail conveyor shot blasting machine ?
No.
Is it possible to install overhead rail conveyor shot blasting machine by buyer himself ?
No.
How many operators are needed to run overhead rail conveyor shot blasting machine ?
1 operator.

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